Pick/Put To Light

PTL Systems Falcon Autotech

Over the years, Falcon has developed its unique range of highly redundant and robust PICK-PUT to Light Modules that can be coupled with Falcon’s WCS system or can be controlled by a third party application over standard APIs seamlessly. These tiny power horses can run for years at a stretch and are based on highly energy efficient platform leading to lower running costs for organizations.

Benefits of a Pick/Put to Light system are multi fold:

Process Deskilling as software controls the location map
Higher Accuracy in Order processing due to system guided Pick/Put Operations
Improved Productivity as time to search for a Pick/Put Location is eliminated
Reduced Operator training requirement

Some of the Unique Features of Falcon PPTL System are:

100% Zone Free Architecture: users can define Zones of the Fly
IOT connectivity for automated troubleshooting
Improved Productivity as time to search for a Pick/Put Location is eliminated
Dynamic Mapping and unlimited plan configurations supported with click of a button

PTL Applications

The Falcon PPTL systems can be configured in a host of configurations to support various intra-facility operations:

PTL operator

PACKET SORTATION FOR POSTAL/ COURIER AND EXPRESS COMPANIES

Put to light sortation of individual shipments into Bags or cartons of routes/stores

Multi-Line Order Consolidation for E-Commerce Companies

MULTI-LINE ORDER CONSOLIDATION FOR E-COMMERCE COMPANIES

Picking of products for an order/lot from shelving/Flow racks

ORDER PICKING FOR FOOD

ORDER PICKING FOR FOOD, FMCG, PHARMACEUTICALS COMPANIES

Light based “Putting” of single SKU items to different orders on a PTL Frame

STORE ORDER FULFILMENT

STORE ORDER FULFILMENT FOR FASHION RETAILERS AND GROCERY RETAILERS

SPARE PART DISTRIBUTION FOR AUTOMOBILE

SPARE PART DISTRIBUTION FOR AUTOMOBILE, CONSUMER ELECTRONICS, HEAVY MACHINERY COMPANIES

KITTING FOR AUTOMOTIVE

KITTING FOR AUTOMOTIVE, CONSUMER ELECTRONICS, HEAVY MACHINERY COMPANIES

Multi Order Pick Cart

Cluster Picking: Multi order Pick cart

Software Suite

Falcon’s Proprietary Software Suite to complement its Pick Put To Light Units serves as processing engine for Communication with the hardware nodes and Data Exchange with backend ERP/WMS Systems. The Suite is designed to support all common integration technologies ranging from Web Services, APIs, FTP, ODBC, XML Payloads and many more.

PTL System
Graph Dashboard
Bay Status

Advantages

Supports Multiple Use Cases - Pick to Light, Multi Order Pick to Light, Put to Light Wall, Sort to Light, Kitting and many more
Supports Dynamic Light Mapping
Supports unlimited wave Configurations
Supports various System Inputs and Outputs - Scanners, Sensors, Manifest Printers and many more
Ability to define Custom Business Logics - Cut Off Timings, Quantity/Weight and Volume Thresholds etc
Supports User - Zone Mapping to collect and analyse workforce productivity