Pop Up Sorter

EXPERT IN GENTLE HANDLING OF FRAGILE PARCELS

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popupsorter
Falcon Autotech

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Pop-Up Sorter System developed by Falcon Autotech is an extremely cost effective Sortation System designed for low to medium volume centres. Pop-Up Sorter can be configured to yield throughput of up to 1500 sorts per hour and is based on a highly modular design to scale up seamlessly with your growing needs.

KEY TECHNICAL SPECIFICATIONS

Min Product Size Sortable (mm)300x300x50
Max product Size Sortable (mm)800x800x500
Throughput (Sorts/Hour)1500
Max Product Weight Sortable (kg)50kg

KEY ADVANTAGES

  • Extremely Gentle Product Handling
  • Fits is Tight Spaces
  • Offers 90 Degree Divert: Narrow Chute Width
  • Quick ROI and Lower Maintenance
  • Highly robust and offers maximum Uptime
  • Low manufacturing and Deployment lead time

CORE MODULES

USP’s OF FALCON AUTOTECH’s Pop Up Sorter

Extremely Gentle Handling
Extremely Gentle Handling

Product handling is very smooth and suitable for any fragile goods.

Narrow Chutes
Narrow Chutes

90 degree diverts with narrow chutes enable high space saving.

Modular Design
Modular Design

Modular design and placement of pop up units depending upon the site requirement.

ADDITIONAL MODULES

LAUNCH PAD

LAUNCH PAD

Operators can drop the bulk parcels on the loading conveyor that slowly pushes the parcels on the orientation conveyor.

DWS SYSTEM

DWS System

Falcon Autotech uses most reliable dimensioning and weighing technologies from top global suppliers such as SICK, Mettler Toledo, OCS, etc. Capable of providing dimensioning accuracy of +-5mm and weighing accuracy of +-50 gm at high speed.

INFEED AND OUTFEED CONVEYORS

INFEED AND OUTFEED CONVEYORS

Wide variety of powered roller and belt conveyors for moving the shipments to and fro from the docks for complete automation experience.

TAKE AWAY CONVEYORS

TAKE AWAY CONVEYORS

Conveyors designed near the end chutes to carry the sorted shipment bags/crates/totes out from the sorting area and freeing the operators to continue their tasks.

Falcon Autotech
Pop Up Sorter
SOFTWARE SUITE

Falcon’s Proprietary SortIT Software is a part of Falcon’s Automation Control Suite (FACtS) that serves as processing engine for communication with the hardware nodes and data exchange with backend ERP/WMS Systems. FACtS offers a carefully curated dashboard customized for each customer and is designed to support all common integration technologies ranging from Web Services, APIs, FTP, ODBC, XML Payloads and many more.

USP OF SOFTWARE

Falcon Autotech

DASHBOARD

Web based dashboard module for remote access to sorter and check live status of operations

Multi Format Graphs and Reports for Data Consumption

MIS AND REPORTING

Eagle’s Eye View on your operations with Custom Reports right on your Browser, Mobile or tablet. Slice into data to the granularity you want.

Employee Productivity

USER PRODUCTIVITY ANALYSIS

Manage your workforce better by knowing the Star Performers based on Productivity Data.

Falcon Autotech

DATA INTEGRATION

Secure and easy to setup Communication lines with Host IT systems such as WMS and ERP.

Falcon Autotech

SEARCH SHIPMENTS

To search details of a specific carton/shipment processed on WCS

Custom Auto Notifications: Email, SMS and App

EVENT ALERTS

Define Custom SMS/EMAIL Alerts on specific events to minimize Downtime and increase worker and resource utilization.

ADD-ON MODULES

Falcon Autotech
Automation Management Systems

AMS is a one of its kind system for predicting and avoiding unplanned down times, maintenance, troubleshooting and efficient spares management System.

Falcon Autotech
Deep Learning Image Classification

DLIC is advance deep learning algorithms, It can identify objects such as packets on carrier and classify them in different categories.

Falcon Autotech
Image Processing Module

IPM takes images of shipment/cartons, emboss processed data and upload it on cloud storage.

Falcon Autotech
Alert Management System

FAMS facilitates on-site technicians/operators with an android application maintenance task to perform, troubleshooting guides etc.

OTHER SORTATION SOLUTIONS