Packet Sortation for Postal/ Courier and Express Companies (CEP)

Packet Sortation for Postal/ Courier and Express Companies

Falcon’s Put To light Sortation system is designed for applications that require sorting of individual parcels/ products into Bags/ cartons/ Crates etc in a cost effective and accurate manner.

The System Involves a collection of Physical Sorting locations representing either a customer order, Courier partner, address location or any other logical sorting group.

Each physical location is mapped to a light Module which glows on the event of scan of a product for that particular sorting location.


One/Multiple Sorting Zones can be defined in the system. Each Sorting Zone contains a set number of PTL Light Indicators representing their respective bags/ crates/ cartons etc.
An operator picks a shipment and scans its barcode. The information about the destination of the shipment is either embedded in the Barcode or can be fetched from a connected Database.
Falcon’s PTL Control software, commands the relevant Light Indicator to Glow up and display any metadata on the LED display.
Operator then ``Puts`` the product into the glowing Bag Location.
A confirm button is pressed at the end to complete the “Put” process. The next shipment is then scanned, “Put” and confirmed.
Close barcode is scanned when a Bag gets filled and the bag shipping label gets printed automatically.
A “New Bag” barcode is scanned to start sorting in new bag.

This unique method of sorting individual packets using Falcon’s PTL System increases the Worker Productivity by up to 2X, Completely eliminates Sorting errors, Reduce Staff training effort and integrates Sorting and manifestation processes into a single flow.

Product video


Paperless and efficient process
High throughput with single operator
99% ++ accuracy
Economical Option
Reliable technology with almost negligible failure rate
Rapid manufacturing, Installation & commissioning