Falcon has developed its range of high precision Online Checkweighers that have found a widespread acceptance in various Manufacturing and Warehouse applications across Industries.
In today’s competitive landscape, organizations are becoming increasingly brand conscious and quality control in high speed production lines poses a big challenge to this goal. Falcon range of Checkweighers is the answer to this problem as these have been designed and developed after extensive market study and offers multiple models to choose from depending upon the application specific details.
Online Weighing and Quality Control for Smaller Products in high speed production Lines across Food, FMCG, Pharmaceuticals and Automotive Industries.
These systems are extremely efficient in ensuring outbound of only those products that meet the set target Weight and reject out all other Underweight or Over Weight packets. The sorting out of Not OK Parts from OK parts not only ensures high batch Quality standards but also save tremendously on material cost by curbing over filled packets to move out.
Indexing Checkweighers designed and developed specifically for Bottling Industry. Capable of running at Line speed in excess of 150 PPM, these checkweighers are widely used for Quality Control in Bottling Plants.
This Series of Checkweighers is unique to Falcon and is specifically designed for the Bakery Industry where the Wet Dough Balls have to be weighed at high speeds before baking. These machines are equipped with Non Stick belts and automatic lubrication units for a smooth uninterrupted production flow.
Automatic Weight Correction System
FAL-DOU and FAL-IND can be integrated directly with the fillers in the production lines. The system continuously monitors the gradual weight variation that occurs in the filling process and based on the weight variation trends, the system sends a feedback to the filling unit to ensure the precise filling in every part you produce. Even a small weight correction may result in huge raw material cost savings.
Falcon’s most widely used Product Series, the Carton Checkweigher, is suitable for almost all the industries that pack products in cartons or cases.
The Challenge of Overfilled and Under-filled cartons is not uncommon in packaging process and invariably results in Customer Complaints or Direct Material Losses. Manually weighing each and every carton can lead to significant productivity losses and human errors, thus Falcon’s range of carton Checkweighers find their application in Outbound Carton Quality Control.
Falcon’s Carton Weighers integrate with multiple add-ons resulting into a fully automated Outbound Quality Check solution:
1. Barcode Scanner for Carton Identification
2. Inkjet Printer
3. Label Printers and applicators
4. Rejectors and Case Sorters
5. Software Suite for real Time Production Data Exchange